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Product Details
Bi-Metal Cable Lug
| Model NO.: | 16-1000mm2( cau type) |
|---|---|
| Productivity: | 50, 000 pcs/month |
Bi-metal Lug, Aluminum Inside Covered with Neutral Grease, Friction Welded
Fivestar has a full range of bi-metal lugs for most applications.
They are friction welded from the highest quality aluminium (99.6%) and copper (99.9%). The aluminium barrels are chemically treated to reduce contact resistance and reduce corrosion. The barrels are filled with a jointing compound and capped. They should be crimped using standard aluminium dies. The table shows the standard range of stud holes; However, we can punch any hole you may require in blank lugs.
Conductive material:
Aluminium sleeve 99.6% pure
Copper palm 99.9% pure
Tensile strength 110 MPa
Ductile rating 28%
Final metal state - fully annealed including joint
Joining method - friction welding (IEC standard)
Operating temperature: -40 degree to 100 degree
Conformant standards
AS4325 Part 1 Australia; IEC France;
DIN/VDE Germany; JIS Japan; BS
United Kingdom
Operation: Crimping by hexagonal compression
| Part No. | Section Area(mm 2 ) | A(mm) | E(mm) | C(mm) | B(mm) | J(mm) | L(mm) | P(mm) |
| CAU 16 | 16 | 5.5 | 16 | 20 | 10.5 | ... | 79 | 4.5 |
| CAU 25 | 25 | 6.5 | 16 | 20 | 10.5 | ... | 79 | 4.5 |
| CAU 35 | 35 | 8 | 16 | 25 | 12.8 | ... | 86 | 5 |
| CAU 50 | 50 | 9 | 20 | 25 | 12.8 | ... | 86 | 5 |
| CAU 70 | 70 | 11 | 20 | 25 | 12.8 | ... | 86 | 5 |
| CAU 95 | 95 | 12.5 | 20 | 25 | 12.8 | ... | 86 | 5 |
| CAU 120 | 120 | 13.7 | 25 | 30 | 12.8 | ... | 110 | 6 |
| CAU 150 | 150 | 15.5 | 25 | 30 | 12.8 | ... | 110 | 6 |
| CAU 185 | 185 | 17 | 32 | 30 | 12.8 | ... | 110 | 6 |
| CAU 240 | 240 | 19.5 | 32 | 30 | 12.8 | ... | 110 | 6 |
| CAU 300 | 300 | 23.3 | 40 | 36 | 16.5 | ... | 153 | 7 |
| CAU 400 | 400 | 26 | 40 | 36 | 16.5 | ... | 153 | 7 |
| CAU 500 | 500 | 29.1 | 47 | 60×60 | 30 | 200 | 10 | |
| CAU 630 | 630 | 32.5 | 47 | 60×60 | 30 | 200 | 10 | |
| CAU 630S | 630 | 33.5 | 47 | 60×60 | 30 | 200 | 10 | |
| CAU 630-36 | 630 | 36 | 47 | 60×60 | 30 | 200 | 10 | |
| CAU 800 | 800 | 37.5 | 60 | 80×80 | 40 | 260 | 10 | |
| CAU 1000 | 1000 | 42 | 60 | 80×80 | 40 | 260 | 10 | |
| CAU 1200 | 1200 | 45.5 | 65 | 80×80 | 40 | 270 | 10 |
| Psrt No. | Dimensions(mm) | |||||||||
| AL | CU | |||||||||
| A | B | G | C | E | F | D | P | Q | L | |
| CAU-16 | 5.5 | 16±0.09 | 12.0 | 24 | 47.5 | 43(2.5) | 10.5 | 4.5 | 11 | 85 |
| CAU-25 | 6.5 | 16±0.09 | 12.0 | 24 | 47.5 | 43(2.5) | 10.5 | 4.5 | 11 | 85 |
| CAU-35 | 8.0 | 16±0.09 | 12.0 | 25 | 47.5 | 43(2.5) | 12.8 | 5.0 | 11 | 90 |
| CAU-50 | 9.0 | 20±0.11 | 14.8 | 25 | 47.5 | 43(2.5) | 12.8 | 5.0 | 13 | 90 |
| CAU-70 | 11.0 | 20±0.11 | 14.8 | 25 | 47.5 | 43(2.5) | 12.8 | 5.0 | 13 | 90 |
| CAU-95 | 12.5 | 20±0.11 | 14.8 | 25 | 47.5 | 43(2.5) | 12.8 | 5.0 | 13 | 90 |
| CAU-120 | 13.7 | 25±0.11 | 18.8 | 30 | 64.0 | 59(3.0) | 12.8 | 6.0 | 15 | 115 |
| CAU-150 | 15.5 | 25±0.11 | 18.8 | 30 | 64.0 | 59(3.0) | 12.8 | 6.0 | 15 | 115 |
| CAU-185 | 17.0 | 32±0.11 | 23.8 | 30 | 64.0 | 59(3.0) | 12.8 | 7.0 | 19 | 115 |
| CAU-240 | 19.5 | 32±0.11 | 23.8 | 35 | 64.0 | 59(3.0) | 12.8 | 7.0 | 19 | 115 |
| CAU-300 | 23.3 | 34±0.13 | 22.5 | 35 | 65.0 | 72(3.0) | 16.5 | 7.0 | 21 | 137 |
| CAU-300L | 23.3 | 40±0.13 | 28.0 | 36 | 100.0 | 93(3.5) | 16.5 | 7.0 | 23 | 160 |
| CAU-400 | 26.0 | 40±0.13 | 28.0 | 36 | 100.0 | 93(3.5) | 16.5 | 7.0 | 27 | 160 |
| CAU-500 | 29.1 | 47±0.4 | 36.8 | 60×60 | 101.0 | 94(3.5) | 16.5 | 10.0 | 27 | 200 |
| CAU-630 | 32.5 | 47±0.4 | 36.8 | 60×60 | 101.0 | 94(3.5) | 16.5 | 10.0 | 27 | 200 |
| Tolcrance | ±0.12 | -0.6to0 | 0to+1 | -1to0 | -1to0 | ±0.3 | ±0.3 | ±2 | -10to+5 | |
| Part No. | Dimensions(mm) | |||||
| d | D | d | L | L1 | B | |
| DTL-1-16 | 8.5 | 10 | 5.5 | 70 | 32 | 16 |
| DTL-1-25 | 8.5 | 12 | 7 | 75 | 34 | 18 |
| DTL-1-35 | 10.5 | 14 | 8.5 | 85 | 40 | 20.5 |
| DTL-1-50 | 10.5 | 16 | 9.5 | 90 | 42 | 23 |
| DTL-1-70 | 12.5 | 18 | 11.5 | 102 | 47 | 26 |
| DTL-1-95 | 12.5 | 21 | 13.5 | 112 | 50 | 28 |
| DTL-1-120 | 14.5 | 23 | 15 | 120 | 53 | 30 |
| DTL-1-150 | 14.5 | 25 | 16.5 | 126 | 55 | 34 |
| DTL-1-185 | 16.5 | 27 | 18.5 | 133 | 58 | 37 |
| DTL-1-240 | 16.5 | 30 | 21 | 140 | 60 | 40 |
| DTL-1-300 | 21 | 34 | 23 | 165 | 65 | 50 |
| DTL-1-400 | 21 | 34 | 26.5 | 170 | 70 | 50 |
| DTL-1-500 | 21 | 42 | 29.5 | 190 | 75 | 60 |
| DTL-1-630 | - | 54 | 34 | 225 | 80 | 80 |
| DTL-1-800 | - | 60 | 38 | 270 | 90 | 100 |
| Part No. | Cable Sixe mm 2 | Dimensions(mm) | |||
| d | D | d | L | ||
| DLT-16 | 16 | 5.5 | 8 | 13 | 55 |
| DLT-25 | 25 | 6.5 | 9.5 | 13 | 70 |
| DLT-35 | 35 | 8 | 12.5 | 13 | 70 |
| DLT-50 | 50 | 9.5 | 14 | 13 | 90 |
| DLT-70 | 70 | 11 | 16 | 13 | 90 |
| DLT-95 | 95 | 12.5 | 18 | 13 | 100 |
| DLT-120 | 120 | 14 | 20 | 13 | 105 |
| DLT-150 | 150 | 16 | 22 | 13 | 115 |
| DLT-185 | 185 | 17 | 24 | 17 | 115 |
| DLT-240 | 240 | 20 | 28 | 17 | 140 |
| DLT-300 | 300 | 22 | 31 | 17 | 140 |
